Infrastructure
INTRODUCTION
Quality products, crafted to perfection
Our Machineries and Processes
Engineered for efficient and seamless operations
Testing
Elcom's UL-assessed test laboratory offers comprehensive testing for electromechanical and power electronic components. Our expert engineers conduct vital tests such as high voltage, insulation resistance, contact resistance, weatherability testing, vibration testing and more. Equipped with advanced infrastructure, including power metres, climatic chamber, Glow Wire test apparatus and spectrum analyzers, we ensure efficient regulatory approval processes.
Research & development
Elcom's skilled engineers bring ideas to life with expertise in product design, development, and innovation. Recognized by DSIR (Department of Scientific and Industrial Research, GOI), our R&D department excels in IP-based Smart PDUs, electronic components, wire harness solutions, and solar products. We ensure international standards and certifications.
Tool room
Elcom's advanced tool room features EDM wire-cut, EDM spark, and CNC milling machines, enabling efficient development and maintenance of critical moulds and press tools. Utilising cutting-edge software tools and precision machines like Fanuc Wire Cut and Spark Erosion (EDM), we excel in designing plastic injection moulds and progressive press tools.
Plastic injection moulding department
Elcom's in-house Plastic Injection Molding facility utilises cutting-edge microprocessor-controlled machines which ensure high energy efficiency and sustainability. With a capacity ranging from 15 to 300 tons, we achieve a robust output of approximately 7 million components per month using high-performance injection moulding plastic grades.
Metal stamping department
Elcom's Metal Stamping section specialises in manufacturing precision press parts like contacts and terminals. With capacities ranging from 16T to 80T, we ensure high-quality products in a shorter lead time and cost-effective manner using progressive stamping tools. Our skilled team receives regular training on accuracy, efficiency, quality systems, and safety procedures.
Electroplating department
Electroplating at Elcom serves the purpose of enhancing contact resistance, longevity, connectivity, and the ability to withstand harsh environmental conditions. It also improves solderability. Our in-house facility offers Nickel, Tin, Zinc and Silver plating, ensuring high-quality plating components through robust QA systems.
Assembly
Elcom's dedicated assembly lines, staffed by skilled operators, cater to various product requirements. Our modern assembly processes include ultrasonic plastic welding, pad printing, Laser printing, Automated Contact riveting machine etc. along with automated setups for diverse operations. With conveyorized assembly and a commitment to continuous improvement, we ensure efficient and effective assembly processes.
Wiring harness
Elcom's Wiring Harness Division is composed of skilled engineering professionals, dedicated design resources, and robust quality systems. We employ automatic and semi-automatic machines with advanced configurations for precise wire cutting and crimping. Our streamlined process enables us to deliver high-quality products at a competitive cost and with quick turnaround times.
advantages
Key highlights
Our R&D facility has gained recognition by DSIR (Department of Scientific and Industrial Research, GOI).
The factory is in compliance with IMS certifications.
We offer our customers the option to test or audit the products in our lab in Kolhapur.
Our facility has modern equipment that enables us to produce precise moulded parts with consistent quality.
Our in-house tool room enables us to provide prototypes to our customers quickly.
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